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Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment

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Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment

Markenbezeichnung:	MEI-AL
Modellnummer:	800t/month
Mindestbestellmenge:	1 SATZ
Preis:	RMB9,000,000-11,000,000/set
Verpackungsdetails:	Standerverpackung exportieren
Zahlungsbedingungen:	L/C, T/T

Detailinformationen

Beschreibung des Produkts

Detailinformationen

Herkunftsort:

GUANGDONG MEI-AL, CHINA

Monatliche Ausgabe:

800t/month

Max Profile Length:

6500 mm

Eloxalfilmdicke:

10~12µm

Spezifische Stromdichte:

130A/m²

Stromversorgung:

Wechselstrom 3phasig 380V 50Hz

Wasserversorgungsdruck:

2kg/cm²*G

Versorgungsmaterial-Fähigkeit:

Monate 1set/6

Beschreibung des Produkts

Automatic 800T/Month Aluminum Anodizing Production Line Surface Treatment Equipment

High-quality Automatic 800T/Month Aluminum Anodizing Production Line Surface Treatment Equipment

Production Description

Immerse the cleaned and acid etched aluminum products into an anodizing tank and apply electricity for anodizing. Electric current passes through aluminum products, forming a uniform layer of aluminum oxide film.
Before anodizing, aluminum products need to undergo cleaning and acid etching treatment to remove surface oil stains, oxide layers, and other impurities.

Design Conditions

Parameter	Specification
Alloy	Aluminium 6061 to 6063 or others
Anodizing film thickness	10~12µm micron
Average coverage area	350m²/T (ton)
Max aluminium profile length	6500mm
Extrusion ratio	2.5kg/m²
Working hour/month	300d/m x 20h/d = 600h/m
Racking system	Three fixtures /rack
Racking operation	Manual
Equipment Usage Rate	0.9
Power supply	AC 3phase 380v 50hz
Control Power	AC220V 50Hz
Water supply	2kg/cm²*G
Hot steam	6kg/cm²*G
Compressor air	6kg/cm²*G

Process Tanks

Process	Chemical Composition	Quantity
Degreasing	Free sulfuric acid 180±30 g/l	1 Tank
Alkaline Etching	Free alkali 40-60g/l, Al3+ 30-120g/l	2 Tanks
Neutralization	Free sulfuric acid 180±20g/l	1 Tank
Anodising	Free sulfuric acid 140-180g/l, Al3+≤20g/l	5 Tanks
Colouring	Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2	2 Tanks
Medium Temperature Sealing	PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l	3 Tanks

Treatment Process

1. Degreasing

6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 2-5min

2. Alkaline Etching

6 jig(rack)/tank x 2 tanks = 12 jig(rack)
Treatment time: 3-15min

3. Neutralization

6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 1-5min

4. Anodizing

3 jig(rack)/tank x 5 tanks = 15 jig(rack)
Current density: 130A/m²
Process time: 30min
Unprocess time: 10min
Total time: 30+10=40min
Average anodizing layer: 0.36*1.3*30*0.77 = 10.81µm

5. Coloring

Colour process: Mix Salts
Quantity: 2 jig(rack)/tank x 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min

6. Sealing

Sealing method: Sealing at Medium or Normal Temperature
Quantity: 6 jig(rack)/tank x 1 tank
Process time: 10-15min

Design Parameters and Settings

Anodizing Treatment Area

Each anodizing process tank needs 40min, where total jig(rack)/year: (2rack x 5 tank x 60min/h) ÷ 40min x 600 hour = 9000 jig(rack)
Design 50m²/jig(rack). Where every tank is 100m²
Area treatment/year: 9000 jig(rack) x 50m²/jig = 450,000m²

Anodizing Treatment Weight

Monthly output: 450,000m² ÷ 350m²/T x 0.9 = 1157.1T ≥ 1000T

Power Consumption

Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14444A/tank
Power Rectifier: 15000A = 5 units
Colouring tank: 100m²/tank x 70A/m² ÷ 0.9 = 7777A/tank
Colour Rectifier: 8000A = 2 units

Process Chart

Code	Description
De	Degreasing
Rs	Rinsing
HW Rs	Hot Water Rinsing
AE	Alkaline Etching
Ne	Neutralization
An	Anodizing
Cl	Coloring
Sl	Sealing
MU	Material Unloading
Pc	Packing

Documentation

PDF Gallery_20240719_102320.pdf 01_0.pdf 04.pdf 07.pdf 10_0.pdf 12.pdf 15_0.pdf 18.pdf

Tags:

Anodisierungsfertigungsstraße

Automatisierte Anodisierungslinie

Anodisierungslinie Ausrüstung

Anodisierungslinie Zusätze

Anodisierungsabwasserbehandlung

Elektrophorese-Fertigungsstraße

Aluminiumstrangpresse

Pulverbeschichtungslinie

Aluminiumverdrängungs-Verladesystem

Gussproduktionslinie

Aluminiumprofil-Verpackungs-Maschine

Anodisierungsfertigungsstraße

Automatisierte Anodisierungslinie

Anodisierungslinie Ausrüstung

Anodisierungslinie Zusätze

Anodisierungsabwasserbehandlung

Elektrophorese-Fertigungsstraße

Aluminiumstrangpresse

Pulverbeschichtungslinie

Aluminiumverdrängungs-Verladesystem

Gussproduktionslinie

Aluminiumprofil-Verpackungs-Maschine

Einzelheiten zu den Produkten

Anodisierungsfertigungsstraße

Automatisierte Anodisierungslinie

Anodisierungslinie Ausrüstung

Anodisierungslinie Zusätze

Anodisierungsabwasserbehandlung

Elektrophorese-Fertigungsstraße

Aluminiumstrangpresse

Pulverbeschichtungslinie

Aluminiumverdrängungs-Verladesystem

Gussproduktionslinie

Aluminiumprofil-Verpackungs-Maschine

Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment

Anodisierungsfertigungsstraße

Horizontale Anodisierungslinie

Aluminiumanodisierungslinie